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Pallet Rebuilding

Pallet Rebuilding

What Is Pallet Rebuilding?

If your business frequently uses pallets, there is a good chance they will begin to degrade and break down. 

Unlike most storage containers like boxes and plastic wrap, pallets can be reused multiple times. Though pallets are strong enough to be reused many times, eventually, they will need to be repaired or replaced. Fortunately, pallet rebuilding is a cost-effective and straightforward solution.

Pallet rebuilding starts with collecting the pallets and taken to the supplier before being repaired and returning to the facility for reuse. However, there is also on-site pallet rebuilding where all aspects of pallet repair are done on the premises with a repair station. 

IF you are looking for …. , but if you want to learn more, This article will cover the pallet rebuilding process, common pallet repairs, and more. 

What Is Pallet Rebuilding?

Pallet rebuilding is the act of taking an old worn or broken pallet and repairing it, usually by replacing a deck-board or stringer, so it is functional again. The main goal of pallet rebuilding is to ensure that the pallet is safe to use and performs better than before the repair. Extending the pallet’s life is also great for the environment as you prevent lumber from ending up in a landfill.

The Pallet Rebuilding Process

Before the pallet rebuilding process begins, the pallet is inspected to see what the issue is. After detecting the problem, it is then decided if the pallet should be discarded or if it is salvageable and, if so, what repairs are needed. If the pallet can be salvaged, the repair process will begin. 

After a pallet has been deemed repairable, they are taken to a repair station to examine the extent of the damage. A repair plan is put in place here, so the pallet rebuilding process is as efficient as possible. Once the plan is set, the repair begins. 

Common Pallet Repairs

When it comes to pallet rebuilding there are a few basic repairs that are incredibly common. If your pallet is worn down and beginning to degrade, there is a good chance it is in need of one of the following repairs. 


Staples are used to close any cracks that stingers have. Staples will help stabilize the stinger while also preventing cracks from expanding and causing future damage to the pallet. 

Stringer Plug

Stinger plugs are nailed into stingers to help stabilize and better support the loads that will be placed on the pallet. Stringer plugs vary in length, the length chosen will be based on the size of the pallet and the repair. 

Board Replacement

Over time, boards on pallets will begin to break, chip, or split; from here, the best choice would be to replace the board entirely.

Pallet rebuilding is perfect for businesses that deal with pallets frequently. Rather than discarding or using older, worn, or unsafe pallets, pallet rebuilding allows you to keep your old pallets, so you don’t have to waste money buying new ones.  

At FlexSpace Logistics, we offer comprehensive pallet rebuilding services, so you don’t have to worry about damaging your products due to faulty pallets.

If you’d like to get started, get a quote today, or contact one of our FlexSpace Logistics advisors to find the right solution for your business at 1-844-985-3539.